Even if the production of the motor is strictly controlled during the manufacturing process, it is difficult to completely avoid the magnetic asymmetry of the armature and rotor. This asymmetry creates a voltage between the stators, which creates a current through the bearings, especially in AC motors. This current will cause corrosion pits, melting marks, electrical corrosion file lines and discoloration, wear and other damage on the bearing raceway and rolling surface.
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Some typical insulating bearing materials include ceramic, graphite and the famous polytetrafluoroethylene (PTFE). Ceramics are widely used in the bearing industry because of their hard diamond, wear-resistant gold and outstanding insulation properties. Graphite is widely used in bearings because of its extremely low friction and high lubrication. PTFE is widely used because of its excellent corrosion resistance and strong insulation. According to actual needs, designers and engineers can also choose other special materials to build insulated bearings.
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The process has been continuously improved, and in insulated bearings, there is a coating 100μm thick on the surface of the outer or inner ring, which can withstand voltages up to 1000 V DC.
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Insulating materials: insulated bearings are usually made of insulating materials, such as ceramics or special alloys, whose insulation properties can effectively prevent the current from being transmitted through the bearing to other components and play a protective role.Application: insulated bearings are widely used in electrical equipment, motors, generators, frequency converters, wind turbines, electric vehicles and other fields, especially suitable for occasions that need to prevent current conduction.
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The insulated bearing is a specially designed bearing whose internal structure can effectively isolate the external environment and prevent conductive and conductive heat. Insulated bearings are usually used in special industrial environments or in equipment requiring special protection.Structure composition: The insulated bearing is composed of an inner ring, an outer ring, a rolling body, a cage and a seal.
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Zirconia ceramic bearingAll ceramic bearings have the characteristics of anti magnetoelec.tric insulation, wear and corrosion resistance, oil-free self lubrica-tion, high temperature and cold resistance. They can be used in ex-tremely harsh environments and special working conditions. Theferrule and rolling element are made of zirconia (ZrO2) ceramic ma-terial, and the retainer is made of polytetrafluoroethylene (PTFE) asthe standard configuration.Generally, glass fiber reinforced nylon66(grpa66-25),special engineering plastics (PEEK, Pl), stainlesssteel(AlSl SUS316,SUS304),brass (Cu), etc.
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The ring and roller of our ceramic bearing adopts full ceramic materials including zirconia (ZrO2), silicon nitride (SisN4), silicon carbide.
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Inner and outer ring design: The internal and outer rings of the insulated bearing are made of insulating substances or different treatment, so that the modern-day interior the bearing can now not be carried out via the internal and outer rings, so as to reap the impact of electrical insulation.Seal design: The seal format of the insulated bearing is strict, which can efficaciously forestall the infiltration of exterior media and preserve the insulati
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This bearing adopts ceramic rolling element (ball or roller) made of Si3N4 material; It has excellent insulation performance, its capacitance is basically 40pf, and the insulation performance is better than that of coated bearings. At high temperature, the DC impedance can also reach the range of G ohms, and has good insulation performance. Ceramic rolling element has excellent wear resistance and low lubrication requirement. Especially suitable for high-speed, low friction, low temperature operation; It works well under dry friction conditions.
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Inner and outer ring design: The inner and outer rings of the insulated bearing are made of insulating materials or special treatment, so that the current inside the bearing can not be conducted through the inner and outer rings, so as to achieve the effect of electrical insulation.Seal design: The seal design of the insulated bearing is strict, which can effectively prevent the infiltration of external media and maintain the insulation performance and stability of the bearing.
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The insulated bearing adopts a special spraying process to spray high-quality coating on the outer surface of the bearing. The coating has strong adhesion to the substrate and good insulation performance, which can avoid the electric corrosion of the bearing by the induced current, prevent the damage of the current to the grease, the rolling element and the raceway, and improve the service life of the bearing. The process is constantly improving. In insulated bearings, the outer ring or inner ring surface has a layer of 100μm thick coating, which can withstand voltages up to 1000V DC.
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Ceramic materials have excellent wear resistance, corrosion resistance, high temperature resistance, low temperature resistance, high hardness, high strength, low expansion coefficient, electrical insulation, no magnetic conductivity and other excellent characteristics.New domestic modelsOld domestic modelInner diameter (mm)Outer diameter (mm)Width(mm)Cr(kN)Cor(kN)Grease lubrication speed (r/min)Oil lubrication speed (r/min)Weight (kg)706C–6176————0.006707C360177196————0.006708C360188227————0.014709C360199247————0.016723C360233104––––0.002724C360244135————0.014725C360255165————0.0047726C360266
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Advantages: The insulated bearing has good insulation performance, which can effectively isolate the external environment, improve the service life and stability of the bearing, and effectively avoid damage and failure caused by current conduction.Installation precautions: When installing insulated bearings, it is necessary to pay attention to keep bearings clean, lubricated and correctly positioned to ensure their normal operation and service life.
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High temperature resistant bearing: The material itself has resistance to high temperature 1200 ℃, and good self-lubrication, tem- perature between 100℃ to 800℃ should not produce temperature difference caused by the expansion.
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(1),High-speed bearing: has the advantages of cold resistance, low mechanical elasticity, high pressure resistance, poor thermal conductivity, light weight, small friction coefficient, etc., can be used in 12000 RPM - 75,000 RPM high-speed spindle and other high-precision equipment;(2), High temperature bearing: the material itself has a high temperature resistance of 1200 ° C, and self-lubrication, the use of temperature between 100 ° C -800 ° C does not produce expansion caused by temperature difference.
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With high temperature resistance, cold resistance, wear resistance, corrosion resistance, magnetic electrical insulation resistance, oill lubrication, high speed, etc.properties.Ceramic bearing is a hi-tech product using new materials that can be used in extren onments and special condition, and can be widely used in aviation, aerospace, shipbuilding, petroleum, chemical industry, autome tronics, metallurgy, electric power, textile, medical equipment, pumps, scientific research and national defense military and other fields. NameModelTitleFAG 3205 Bearings3205Original Fag Made In Germany Angul
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As one of the leading thrust ball bearing manufacturers in China, we can provide standard thrust ball bearings, stainless steel thrust ball bearings, ceramic thrust ball bearings, one-way thrust ball bearings, thrust angular contact ball bearing, axial ball thrust bearings, miniature thrust ball bearings Bearings, banded roller thrust bearings, deep groove ball thrust bearing, bearing dimensions support metric and inches. Various sizes can also be customized according to customer needs.
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Product Description:S280GD+Z galvanized steel plate has small zinc flowers, polished zinc flowers, zero zinc flowers, zinc iron alloy and other surface structures to choose from, has good welding performance, can be connected by a variety of welding methods, welding joint strength is high, good sealing, can meet the assembly requirements of different structural parts, in the building steel structure, machinery manufacturing and other fields widely used.Full cold galvanizing process:Chemical degreasing → hot water washing → water washing → electrolytic degreasing → water washing → acid washing
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High Rigidity Type Crossed Roller Bearing V has a solid one-piece construction for both inner and outer rings. Therefore, high accuracy and high rigidity are achieved, and mounting errors can be minimized. As separators are incorporated between the cylindrical rollers for smooth rotation, these bearings are suitable for applications where rotation speed is comparatively high.
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Deep groove ball bearings are the most commonly used rolling bearings. Its structure is simple and easy to use. It is mainly used to bear radial load, but when the radial clearance of the bearing is increased, it has a certain angular contact ball bearing performance and can bear the combined radial and axial load.
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The unidirectional thrust ball bearing comprises a shaft ring, a seat ring and a ball-cage assembly. It can be separated and the shaft ring, seat ring, ball-cage assembly can be installed separately. Unidirectional thrust ball bearings can withstand the axial load in a single direction and can be positioned in a single direction, but must not bear any radial load.The 51130 belongs to the single direction thrust ball bearings, also called ball thrust bearings or axial deep groove ball bearings. These bearings consist of a shaft ring, a housing ring and a ball and cage assembly.
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High quality: UBC bearings are made of excessive first-rate substances and have passed through strict satisfactory manage and checking out to make certain reliable product quality.High precision: UBC bearings use superior manufacturing science and precision machining technology, with particular measurement and excessive accuracy, to make certain steady performance.Strong durability: UBC bearings have exceptional put on resistance and corrosion resista
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Rotary support bearings are widely used in various mechanical equipment and construction machinery, such as cranes, rotary tables, machine tools, wind power equipment, drilling RIGS, excavators and so on. In these equipment, the rotary support bearing assumes the important role of supporting the rotating member, ensuring the normal operation of the equipment. At the same time, it is also widely used in high-end fields such as aerospace, ocean engineering, and automated production lines.
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Koyo automotive hub bearings also have a good market reputation and after-sales service. As a well-known brand with a long history, Koyo has a wide sales network and perfect after-sales service system around the world, which can provide customers with timely technical support and spare parts supply. Whether it is a car manufacturer or a maintenance manufacturer, choose Koyo bearings to get a good user experience and satisfaction.
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