C3VL0241 Ceramic Insulated Bearing-manufacture,factory,supplier from China

Even if the production of the motor is strictly controlled during the manufacturing process, it is difficult to completely avoid the magnetic asymmetry of the armature and rotor. This asymmetry creates a voltage between the stators, which creates a current through the bearings, especially in AC motors. This current will cause corrosion pits, melting marks, electrical corrosion file lines and discoloration, wear and other damage on the bearing raceway and rolling surface.

Some typical insulating bearing materials include ceramic, graphite and the famous polytetrafluoroethylene (PTFE). Ceramics are widely used in the bearing industry because of their hard diamond, wear-resistant gold and outstanding insulation properties. Graphite is widely used in bearings because of its extremely low friction and high lubrication. PTFE is widely used because of its excellent corrosion resistance and strong insulation. According to actual needs, designers and engineers can also choose other special materials to build insulated bearings.

The process has been continuously improved, and in insulated bearings, there is a coating 100μm thick on the surface of the outer or inner ring, which can withstand voltages up to 1000 V DC.

Insulating materials: insulated bearings are usually made of insulating materials, such as ceramics or special alloys, whose insulation properties can effectively prevent the current from being transmitted through the bearing to other components and play a protective role.Application: insulated bearings are widely used in electrical equipment, motors, generators, frequency converters, wind turbines, electric vehicles and other fields, especially suitable for occasions that need to prevent current conduction.

Zirconia ceramic bearingAll ceramic bearings have the characteristics of anti magnetoelec.tric insulation, wear and corrosion resistance, oil-free self lubrica-tion, high temperature and cold resistance. They can be used in ex-tremely harsh environments and special working conditions. Theferrule and rolling element are made of zirconia (ZrO2) ceramic ma-terial, and the retainer is made of polytetrafluoroethylene (PTFE) asthe standard configuration.Generally, glass fiber reinforced nylon66(grpa66-25),special engineering plastics (PEEK, Pl), stainlesssteel(AlSl SUS316,SUS304),brass (Cu), etc.

The ring and roller of our ceramic bearing adopts full ceramic materials including zirconia (ZrO2), silicon nitride (SisN4), silicon carbide.

The insulated bearing is a specially designed bearing whose internal structure can effectively isolate the external environment and prevent conductive and conductive heat. Insulated bearings are usually used in special industrial environments or in equipment requiring special protection.Structure composition: The insulated bearing is composed of an inner ring, an outer ring, a rolling body, a cage and a seal.

Inner and outer ring design: The internal and outer rings of the insulated bearing are made of insulating substances or different treatment, so that the modern-day interior the bearing can now not be carried out via the internal and outer rings, so as to reap the impact of electrical insulation.Seal design: The seal format of the insulated bearing is strict, which can efficaciously forestall the infiltration of exterior media and preserve the insulati

Inner and outer ring design: The inner and outer rings of the insulated bearing are made of insulating materials or special treatment, so that the current inside the bearing can not be conducted through the inner and outer rings, so as to achieve the effect of electrical insulation.Seal design: The seal design of the insulated bearing is strict, which can effectively prevent the infiltration of external media and maintain the insulation performance and stability of the bearing.

The insulated bearing adopts a special spraying process to spray high-quality coating on the outer surface of the bearing. The coating has strong adhesion to the substrate and good insulation performance, which can avoid the electric corrosion of the bearing by the induced current, prevent the damage of the current to the grease, the rolling element and the raceway, and improve the service life of the bearing. The process is constantly improving. In insulated bearings, the outer ring or inner ring surface has a layer of 100μm thick coating, which can withstand voltages up to 1000V DC.

This bearing adopts ceramic rolling element (ball or roller) made of Si3N4 material; It has excellent insulation performance, its capacitance is basically 40pf, and the insulation performance is better than that of coated bearings. At high temperature, the DC impedance can also reach the range of G ohms, and has good insulation performance. Ceramic rolling element has excellent wear resistance and low lubrication requirement. Especially suitable for high-speed, low friction, low temperature operation; It works well under dry friction conditions.

Ceramic materials have excellent wear resistance, corrosion resistance, high temperature resistance, low temperature resistance, high hardness, high strength, low expansion coefficient, electrical insulation, no magnetic conductivity and other excellent characteristics.New domestic modelsOld domestic modelInner diameter (mm)Outer diameter (mm)Width(mm)Cr(kN)Cor(kN)Grease lubrication speed (r/min)Oil lubrication speed (r/min)Weight (kg)706C–6176————0.006707C360177196————0.006708C360188227————0.014709C360199247————0.016723C360233104––––0.002724C360244135————0.014725C360255165————0.0047726C360266

Advantages: The insulated bearing has good insulation performance, which can effectively isolate the external environment, improve the service life and stability of the bearing, and effectively avoid damage and failure caused by current conduction.Installation precautions: When installing insulated bearings, it is necessary to pay attention to keep bearings clean, lubricated and correctly positioned to ensure their normal operation and service life.

High temperature resistant bearing: The material itself has resistance to high temperature 1200 ℃, and good self-lubrication, tem- perature between 100℃ to 800℃ should not produce temperature difference caused by the expansion.

(1),High-speed bearing: has the advantages of cold resistance, low mechanical elasticity, high pressure resistance, poor thermal conductivity, light weight, small friction coefficient, etc., can be used in 12000 RPM - 75,000 RPM high-speed spindle and other high-precision equipment;(2), High temperature bearing: the material itself has a high temperature resistance of 1200 ° C, and self-lubrication, the use of temperature between 100 ° C -800 ° C does not produce expansion caused by temperature difference.

With high temperature resistance, cold resistance, wear resistance, corrosion resistance, magnetic electrical insulation resistance, oill lubrication, high speed, etc.properties.Ceramic bearing is a hi-tech product using new materials that can be used in extren onments and special condition, and can be widely used in aviation, aerospace, shipbuilding, petroleum, chemical industry, autome tronics, metallurgy, electric power, textile, medical equipment, pumps, scientific research and national defense military and other fields. NameModelTitleFAG 3205 Bearings3205Original Fag Made In Germany Angul

As one of the leading thrust ball bearing manufacturers in China, we can provide standard thrust ball bearings, stainless steel thrust ball bearings, ceramic thrust ball bearings, one-way thrust ball bearings, thrust angular contact ball bearing, axial ball thrust bearings, miniature thrust ball bearings Bearings, banded roller thrust bearings, deep groove ball thrust bearing, bearing dimensions support metric and inches. Various sizes can also be customized according to customer needs.

The inner and outer rings are made of high-quality bearing steel material, with good hardness and wear resistance, and can withstand high-speed rotation and heavy load conditions.The roller adopts cylindrical or conical design, which can effectively share the radial and axial load, reduce rolling friction, and improve the rotation efficiency of the bearing.The cage is made of steel or copper material, with good strength and toughness, which can support the roller stably and extend the service life of the bearing during high-speed operation.The aligning design can automatically adjust the relat

Sliding bearings are sliding friction, with large contact surface, simple structure, small volume, strong bearing capacity, good vibration resistance, but large friction coefficient, easy to generate heat, need sufficient lubrication, suitable for low speed and heavy loadRolling bearings are rolling friction, compared with sliding bearings, their contact surface is small (point contact for ball bearings, line contact for roller bearings), small friction coefficient, less heat generation; less wear and tear, good accuracy retention; suitable for higher speeds run down.

NTN angular contact ball bearings are suitable for a wide range of industrial equipment and machinery, including but not limited to the following applications:Machine tools and CNC equipment: used to support spindles and other rotating parts to ensure high precision and high-speed stable operation of the equipment.Automobile and motorcycle: widely used in engine, transmission system, suspension system and other components to ensure the smooth running of cars and motorcycles.Construction machinery: such as excavators, cranes, bulldozers, etc., used to withstand the huge load and bumpy vibration

NTN tapered roller bearings are mainly used to bear radial and axial combined loads mainly based on radial loads, with high stiffness and rotation accuracy, and have large bearing capacity and low limit speed compared with angular contact ball bearings. Its carrying capacity depends on the Angle of the raceway of the outer ring, and the greater the Angle, the greater the carrying capacity.

Product Description:The quarter-inch galvanized steel plate is based on high-quality steel, usually low or medium carbon steel.

As one of the largest taper roller manufacturers in Shandong, China, in addition to the tapered roller bearings introduced above, we can also provide the following tapered roller types.

Tapered roller bearings are separated bearings, and the inner and outer rings of the bearings are equipped with tapered raceways. This kind of bearing is divided into single row, double row and four row tapered roller bearings and other different structural types according to the number of rows of rollers installed. Single-row tapered roller bearings can withstand radial loads and axial loads in a single direction.